Automatic Vaseline Filling Line

Short Description:

This filling line includes automatic 6 heads filling machine with heating and stirring, cooling tunnel, cap pressing machine with cap loader, double side labeling machine, date printer and heat shrinking packing machine. Suitable for cosmetic paste filling machine such as Vaseline. 


  • Supply Ability: 20 Sets/Month
  • Trade term: FOB, CNF, CIF, EXW
  • Port: Shanghai port in China
  • Payment term: TT, L/C
  • Production lead time: Normally 60 days, it should be reconfirmed.
  • Product Detail

    Product Tags

    1 cream filler

    Process

    1, *Bottle manually feeding on conveyor

    2, Liquid filling

    3, Cooling

    4, Automatic cap loader - automatic capping

    5, double side labeling machine - Ink jet date printing - output

    6, Manually organize the product - film shirking packing machine.

    *Note: The first step can be finished by fully automatic bottle arranging feeding machine. 

    6 Heads Filling Machine

    2 vaseline filling machine

    Description

    This filling machine is improved and designed on the basis of similar foreign products, and some additional functions have been added. The product is far superior to similar products in terms of versatility, operation convenience, filling accuracy, cleaning and maintenance, etc. It is widely used in medicine, daily chemical, chemical and food industries, and can be used for filling various products with similar viscosity and consistency (such as vaseline, honey, cosmetics, glue, etc.). The machine is compact and reasonable in design, simple and beautiful in appearance, and easy to adjust the filling volume.

    Features

    •Touch screen PLC intelligent control, with functions such as no bottle filling and no bottle automatic shutdown.

    •Special anti-drip filling head, with mirror surface low damping plunger pump, the filling effect is better.

    •The filling system adopts a quick-connect design, which can be completely disassembled without any tools, making cleaning and maintenance more convenient.

    •Digital display heating and stirring hopper, stirring speed and heating temperature can be adjusted.

    •Intelligent control of filling volume: The filling volume is directly input on the touch screen, and the filling volume can be automatically calibrated. Switching between different specifications, it is extremely convenient to adjust the loading capacity, and there is no requirement for the level of the operator. Avoid the trouble of traditional debugging and testing

    •The filling volume can be set as a whole, or can be fine-tuned separately. The filling efficiency and effect are better, and the operation and maintenance are more convenient.

    Technical parameter

    Items

    Parameters

    Filling nozzle

    6

    Filling volume

    *≤ 500ml (Fill volume can be set and calibrated on the touch screen)

    Capacity

    25-50 (bottles/min)

    Air source

    0.6-0.8MPa

    Power supply

    3 phase, 380V/50Hz, 2.5kw

    Total Weight

    400kg

    Dimensions

    2000 x 800 x 1800mm

    Cooling Machine

    3 cooling machine vaseline

    Features

    •It is widely used in all kinds of products that need to be cooled to solid after hot filling, such as Vaseline, deodorant, car wax, cooling oil, etc.

    •The fuselage is made of all stainless steel, the double-layer temperature insulation reduces the loss of cold air at the bottom, and the double-layer sealing of the door leaves improves the sealing performance of the fuselage.

    • Equipped with a conveyor belt, the conveying speed is adjustable, which facilitates the connection of various production processes, simplifies the work process and improves efficiency.

    •It adopts air cooling method, which is not easy to form water droplets, and the cooling speed is fast.

    Technical parameter 

    Items

    Parameters

    Transfer speed

    adjustable

    Compressor power

    3.5kw 5P

    Minimum cooling temperature

    -15/-20℃

    Power supply

    3 phase, 380V/50Hz

    Body material

    304 stainless steel

    Box size

    3000 x 900 x 1500mm

    Conveyor belt length

    5000mm

    Capping Machine

    4 vaseline capping and labeling machine

    Description

    The linear capping machine integrates the functions of automatic cap feeding and automatic capping. It is suitable for cap locking of bottles of different materials in the pharmaceutical, daily chemical, food and other industries.

    Features

    • Touch screen PLC control, no bottle capping, capping time and capping time can be adjusted.

    • Using high-quality 304 stainless steel conveyor chain plate, higher strength and longer life.

    • Digital display adjustment, for different specifications of bottles, the adjustment is faster and more convenient.

    • The linear bearing guide design improves the balance when pressing down and the consistency of the height of the gland.

    • The part in contact with the cover adopts a soft material to minimize the damage to the cap when pressing the caps.

    Technical parameter

    Items

    Parameters

    Capacity

    1500-3000 (bottles/hour, speed adjustable)

    Gas source

    0.6-0.8MPa

    Power supply

    380V/50Hz, 1.5kw

    Total Weight

    400kg

    Dimensions

    2000 x 1500 x 1800mm

    Double Side Labeling Machine

    4 vaseline capping and labeling machine

    Features

    • It can make labeling on both top or side left or right side at the same time efficiently. Of course client can choose to make one side or double sides labeling.

    • Client can choose to add coding machine.

    • It can work separately or work connecting with conveyor.

    • Equipped with touch screen & PLC contro• system.

    Technica• Parameters

    • Size of Machine: 2800(L) x 1450(W) x 1360(H)mm

    • Labeling Speed: 60-200pcs/min (it depends on the size of object and labe• length)

    • Height of Object: 30-280mm (can be customized)

    • Thickness of object: 20-200mm (can be customized)

    • Height of Label: 5-150mm (can be customized)

    • Length of Label: 25-300mm (can be customized)

    • Accuracy of Labeling: ±1mm (excluding object and labe• error)

    • Labe• roller inside diameter: 76mm

    • Labe• roller outside diameter: 320mm

    • Power Supply: 220V 1.5HP 50/60HZ

    • compressed air consumption:5Kg/cm2 (if add the coding machine)

    Inkjet Printer

    5 simple inkjet printer

    Technical parameter

    Items

    Parameters

    Inkjet printing type

    TIJ 2.5

    Printing head quantity

    1 printing head

    Printing height

    12.7mm

    Printing speed

    40m/min

    Interface

    USB/ Ethernet

    Print data

    Text, Lot Number, Phase III, Barcode, Picture

    Power

    110-220VAC 50/60Hz

    Operational Reliability

    Temperature 5℃-35℃ / Humidity 10%-90%

    Power Consumption

    120W

    Operation panel

    7 inch touch screen

    Conveyor length

    1.5m

    L Type Heat shrinking Packing Machine

    6 heat shrink packing machine

    Descriptions

    This machine adopts stainless steel heater and high-power motor to transport the wind, so that the shrinking furnace can heat up quickly, the air volume is large, and the temperature is uniform. The conveying speed and temperature can be adjusted according to the size and production volume of the product. It is suitable for software, biscuits, printing, pharmaceuticals and flooring, ceramics, and other industries.

    The whole set of actions is automatically completed by the cylinder, which greatly reduces the work intensity and increases the production efficiency.

    Adopt anti-sticking and temperature-resistant alloy sealing knife, which will not break the wire, and the sealing will not coke or smoke.

    The sealing knife belt is automatically protected, which effectively prevents accidental cutting of the package and guarantees the safety of the operator.

    Two packaging methods, manual and automatic, can be selected. The finished product conveyor belt automatically outputs and the transfer time is adjustable.

    Imported conveyor belt is resistant to wear and high strength.

    Functions-Sealing and Cutting Unit

    1, With automatic film feeding and punching device, manual adjustment of the film guide system and manual adjustment of the feeding and conveying platform, suitable for products of different widths and heights.

    2, The sealing knife adopts DuPont Teflon coating anti-sticking and high temperature resistant aluminum alloy knife, and the sealing will not crack, coke, smoke and zero pollution.

    3, Equipped with imported detection photoelectric, one set of horizontal and vertical detection, easy to switch selection, for thin and small packaging, it can also easily complete the sealing and packaging operation.

    4, Automatic feeding, length can also be automatically adjusted by the combination of electric eye and timer. Equipped with induction motor to automatically take up waste.

    5, When the size of the package changes, the adjustment is very simple, without changing the mold and the bag maker.

    6, Using the original "Omron" digital display thermostat, built-in PID function, the sealing temperature is extremely sensitive and accurate, and can be set at will. No need to worry about inaccurate temperature hurting the product, the sealing knife itself also has an automatic protection function, which can effectively prevent the wrong package.

    7, The sealing and cutting part of the machine is equipped with a plexiglass protective cover to improve the safety of the operator.

    8, The whole set of machines is truly connected to the unmanned operation of the production line.

    9, Specially designed film up and down synchronization mechanism to correct film deviation.

    Functions-Heat shrink Unit

    1, The shrinking machine adopts advanced storage heating method and internal circulation air transport technology, which shortens the heating time, reduces heat loss, reduces the error temperature, and has a good shrinking effect.

    2, The conveying roller of this machine adopts solid rollers, and the jacket is high temperature resistant silicone tube, which can bear heavier objects and is durable.

    3, The motors are all made of famous factories, which can meet the needs of heavy load and long-term operation.

    4, Double-layer heat insulation device, power consumption per hour is only 6-7KW.

    5, Adopt imported original main power switch and electronic speed controller, adjustable from 0-10m per minute.

    6, Designed with movable casters, convenient to move the machine position.

    7, Suitable for PVC, POF shrink film.

    8, The front powered feeding line and the end unpowered storage platform can be selected as required.

    Name

    Sealing and cutting unit

    Maximum packaging size

    L+H(H<100mm) ≤500mm

    Maximum packaging size

    W+H(H<100mm) ≤430mm

    Maximum sealing size

    L:550 W:450mm

    Packaging speed

    1-20/bag

    Belt conveyor speed

    15m/min

    Power supply

    220V 50/60Hz 1.8kw

    Air source

    6-7KG/m3

    Machine Dimensions

    L:1750xW:900xH:1550mm

    Overall Weight

    250 kg

    Technical Data

    Name

    Heat shrink unit

    Power supply

    3ph 380V 50Hz 10kw

    Maximum temperature

    250℃

    Chamber size

    L:1000*W:450*H:250mm

    Machine Dimensions

    L:1300xW:780xH:1520mm

    Overall Weight

    185 kg

    Suitable products

    7 vaseline filling line

    *Example of some suitable products


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